Most
all of these tech tips or tech articles I stoll, so I just see this as a central
portal to super tuning your Polaris.
Tip #1 buy a Polaris, Ski Doo = slow (Live it - Learn it...)
Choose
your Topic:
The Holeshot
Pilot Air Screws
Gearing your sled
TPS Adjustment
Carb Boot Mod
Establishing a Jetting Baseline
Airbox Temperatures
Pipe Temp and Airbox Pumping
Torque or Horsepower?
INSIDE Suspension Coupling!
CHOOSING AN OIL!
NGK Spark Plugs
| Getting off the starting line is crucial to winning in many forms of racing, from drag racing your buddies to sno-cross. There are some basics that can help. Traction, suspension, clutching and gear ratios will be the focus of this article. Of course it is also important to have a torque-filled powerful engine, but we are going to concentrate on tuning the sled to utilize the power you already have. The way you obtain good traction
for your holeshot is dependent on the surface on which you are riding.
For snow, deep lugs are needed. Ice requires sharp studs.
If the ice is soft, a few chisel studs may help. Chisels also work
for dirt or grass. The following recommendations are made under
the assumption that traction has already been maximized. Weight transfer is a critical
factor. Because the center of gravity of a snowmobile is above the
line of force, the point where the track grips the snow, ice or ground,
the front of the machine rises upward when you accelerate. The rear
suspension should be set to capitalize on this principle of physics.
Two things should happen: The rear springs should compress and the center
spring, front of the rear suspension, should extend. The result
should be a transfer of weight to the rear of the sled which pushes down
on the track. If the front end of the sled comes up too high a couple
of bad things happen. First, you have wasted energy by going up
with the front of the machine instead of forward. Secondly, the
front portion of the track will not grip the surface well. On the
other hand, if the front end does not come up at all, then weight
has not been transferred. This means that the skis are dragging
and the track does not grip as well because there isn't as much weight
on it. If the rear suspension is set correctly, the skis should
come up a few inches and the track should be flat on the riding surface. This is accomplished by extending
the limiter straps, increasing the preload of the spring of the front
of the rear suspension and softening the rear springs. There is
no free lunch here, however. These adjustments have a negative effect
on your sled's ability to corner. The inside ski will lift
more readily. If you are out drag racing with your buddies, soften
the rear springs (softest cam setting or lighter springs) and let out
the limiter straps enough so the skis come off the surface a few inches.
Now set the preload on the center spring, front of rear suspension, very
stiff. This will give the track good bite. On the other hand,
if you are riding the twisties through the woods, start sucking up
the limiter straps until your sled corners to your liking. A middle
ground setting would be to keep the rear springs fairly soft, shorten
the limiters until you can live with the corners and keep a high preload
on the center spring. Let's take a look at clutching.
The objective for clutching a snowmobile for a good hole shot is
to utilize as much of the engine's available torque as possible without
spinning the track. Once the track breaks loose, traction is lost.
There is a lesson to be learned from driving a car on ice. To get
started it is beneficial to start out in second gear. When we do
this we have limited the engine's torque to match the available traction.
This is also true for snowmobiles. Most sleds have ample torque to spin
the track on take off on almost any surface. We need to limit it,
especially just as the sled begins to move. This can be done in
a number of ways. The easiest is to adjust your drive belt lower
in the secondary, which is like starting out in second gear. Torque
is force times distance, and putting the belt closer to the jackshaft
reduces the distance, thereby reducing the torque. This also
means the primary clutch will slip more before it grabs the belt.
Belts won't last as long. Another method is to install
a different helix that will allow the clutches to shift to a higher ratio
very rapidly at the beginning of the launch, but then slow down the upshift
shortly thereafter. This is done with a multi-angle helix.
A rule of thumb here is to have the first number about ten more than the
stock straight-angle helix and the second number about two less.
Fine tuning can be done with the belt position and spring tension in the
secondary. For example, if the engine bogs, the belt can be
raised in the secondary and/or the spring tension can be increased.
On the other hand, if the track still spins too readily, the belt
can be lowered in the secondary. You probably don't want to reduce
spring tension because that will affect your backshift. If the shift-out
R.P.M. are changed this should be adjusted with changes in the primary
clutch. It can be done by changing springs: lighter to lower R.P.M.
or heavier to raise them. You can also add or subtract weight to
the lever arms or fly weights. Changing sprockets can also
be considered. A larger top sprocket will reduce torque. This
change will effect the entire pattern from low end to top end. It
will help limit track spin but probably will also reduce acceleration.
It may, however, increase top end. Speed-run people like big-top
sprockets. These are some basics for tuning for a good holeshot. Hopefully, they will be helpful as you attempt to fine tune your sled to meet your riding needs. Good luck. |
Many Polaris XC's owners are frequently annoyed by a high idle. Many dealers recommend turning out the fuel screws to richen the idle mixture, but that just loads up the engine. A much better solution is to install 1.0 PAJs (Pilot Air Jets) in place of the 0.9s that come stock. We found that the 1.0 PAJs helped DE-sensitize the carb idle circuits and made the "high-idle" problem much less bothersome. And yes, I know that some guys went to smaller PAJs and screwed out the fuel screws in an effort to do the same thing... I don't consider flooding the engine with unneeded fuel a solution. The 1.0 PAJs allow you to turn down the idle speed, and idle comfortably without loading up. Replacing the PAJs is very easy to do and doesn't require taking apart the carbs. Just open the top of the airbox and lay it aside. You will see the carb throats, and the PAJs are right there. Use a small screwdriver and DON'T DROP them in the engine!
The correct Polaris part number for the long 1.0 PAJs is 3131257.

Formula
to calculate MPH:
RPM / GR x SC / 12 x 60 / 5280 = MPH @ 1:1 clutch ratio
GR = gear ratio (divide top sprocket into bottom sprocket)
SC = sprocket circumference
7T - 2.52" Pitch = 17.64 SC
8T - 2.52" Pitch = 20.16 SC
9T - 2.52" Pitch (std. OEM size) = 22.68 SC
10T - 2.52" Pitch = 25.2 SC
7T Convolute - 3.29" Pitch = 23.03 SC
Formula to calculate chain:
(CD x 2)/.375 +(TS + BS)/2 = Pitch
CD = center distance (drive shaft to Jackshaft)
TS = top sprocket
BS = bottom sprocket
--Round number up to even number for proper pitch
600
& 800 gearing recomendation chart. The column at the far right has chain
slack under the "Differ" heading.
Example: Stock 800 edge has 25 tooth upper 40 tooth bottom and
76 pitch chain = 1.60 ratio with .187 chain slack.
That chain slack is what makes all that brake noise. So going to a 24/39 gear
set with a 74 pitch chain - 1.63 ratio with .002 chain slack. Brake noise will
be reduced and a straight chain equals better effenciancy. You will need
to grind some material off the backside of the tensioner to fit.
For you 600XC boys go from stock 23/39 gears to 22/37 gears with a 72 pitch chain.
Remember
numerically lowering ratio will increase mph
Example
1.60 ratio at 8000 rpm=107.4 mph.
1.63 ratio at 8000 rpm=105.7 mph
| SNOWMOBILE SPROCKET / CHAIN COMBINATIONS (RED=no good, N/R=Not Recommended, BLUE=can be used safely) | ||||||||||||||||||||
| XCF STANDARD CHAINCASE, 6.625 CENTER DISTANCE | 7.050 CENTER DISTANCE CHAINCASE (97 and later RMK, XC) |
EDGE 7.920 CENTER DISTANCE CHAINCASE | ||||||||||||||||||
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