My Collection Tips & Info Restoration Guestbook Home



My Current and Future Restoration Projects

General Electric HJ-1005 Console

Arvin 417 Rhythm Junior Tombstone (coming soon)

Hallicrafters S-38 
Communications Receiver 
(coming soon)

Hallicrafters S-20R Sky Champion
Communications Receiver 
(coming soon)



 

Currently on the Bench

General Electric HJ-1005 Console


I was given this radio for free by a fellow collector. When I first inspected it, the tubes were missing, the the 12" speaker was missing, grill cloth was ripped and the cabinet was badly in need of a good refinishing as most of the lacquer was gone.
 

 

The cabinet was completely stripped using Citri-Strip. I then sanded the entire cabinet with #0000 steel wool and fixed the veneer chips on the top of the cabinet. Instead of using putty, a friend told me how to patch veneer. After a rub done with a tack cloth, the cabinet was ready for the stain. I did not use wood filler because the veneer was already pretty smooth.

 


 
 
 
 

Next came the staining. I used Minwax Early American. The stain got to dry over a few days as the weather was quite humid. After dry weather returned, I did two more rounds of staining, between each stain application, I sanded lightly with #0000 steel wool and wiped the surface clean with a new tack cloth.

The next step was to spray the entire cabinet with clear lacquer. This method gives an antique radio a finish that is authentic. It is not suggested that you use polyurethane or varnish, since the radio manufacturers did not use these. The spray lacquer that I used was Mohawk's satin clear. This is available from Antique Electronic Supply. Before spraying, I lightly sanded the stained surface with #0000 steel wool and wiped off with a 3M tack cloth.. I have had great results with Deft satin lacquer also. This is available in a spray also and is $2.00 cheaper than Mohawk and redily available in stores like Walmart.


 
After all sanding and staining were done, I brought the cabinet back in and applied a coat of Johnson's wax. If you use this wax, apply a thin coat to a small area, let dry, wipe off with a soft cloth a then use another clean soft cloth to buff. It takes a while to get the shine, don't be discouraged.

After replacing the chassis, I turned my attention to the speaker cloth which was badly ripped. I could not find an exact replacement, but I found a cloth that complimented the bold cabinet design from Grille cloth headquarters. I replaced the missing knobs with the generic brown 30's knobs from Antique electric supply. Not ideal, but they will do until I find the real ones. The cabinet came out pretty good overall, this was my first "real" cabinet restoration. Luckily there was no loose veneer, just pieces missing. I have never had good luck with fixing rippled veneer.

Here's some pictures after the wax polishing and the new grille cloth. Didn't come out too bad...


 
 
 
Chassis restoration involves finding the missing speaker to start.. a 12" Alnico. A reader contacted me and I purchase the replacement speaker from him.  I removed the large "Beam-a-Scope" loop antenna from the cabinet for a continuity check and to re-staple the cardboard cover.

After all of the tubes were gathered, (they were all missing...) I began to check the power transformer and replace all wax capacitors and measured the resistors. I also looked for any signs of overheating and burns.

 


 
 
 
 
 

<<Please check back, More to come...>>
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 


Next on the Bench


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