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General Electric HJ-1005 Console
| I
was given this radio for free by a fellow collector. When I first inspected
it, the tubes were missing, the the 12" speaker was missing, grill cloth
was ripped and the cabinet was badly in need of a good refinishing as most
of the lacquer was gone.
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The cabinet was completely stripped using Citri-Strip. I then sanded the entire cabinet with #0000 steel wool and fixed the veneer chips on the top of the cabinet. Instead of using putty, a friend told me how to patch veneer. After a rub done with a tack cloth, the cabinet was ready for the stain. I did not use wood filler because the veneer was already pretty smooth.
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Next came the staining. I used Minwax Early American. The stain got to dry over a few days as the weather was quite humid. After dry weather returned, I did two more rounds of staining, between each stain application, I sanded lightly with #0000 steel wool and wiped the surface clean with a new tack cloth. The next step was to spray the entire cabinet with clear lacquer. This method gives an antique radio a finish that is authentic. It is not suggested that you use polyurethane or varnish, since the radio manufacturers did not use these. The spray lacquer that I used was Mohawk's satin clear. This is available from Antique Electronic Supply. Before spraying, I lightly sanded the stained surface with #0000 steel wool and wiped off with a 3M tack cloth.. I have had great results with Deft satin lacquer also. This is available in a spray also and is $2.00 cheaper than Mohawk and redily available in stores like Walmart. |
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After all
sanding and staining were done, I brought the cabinet back in and applied
a coat of Johnson's wax. If you use this wax, apply a thin coat to a small
area, let dry, wipe off with a soft cloth a then use another clean soft
cloth to buff. It takes a while to get the shine, don't be discouraged.
After replacing the chassis, I turned my attention to the speaker cloth which was badly ripped. I could not find an exact replacement, but I found a cloth that complimented the bold cabinet design from Grille cloth headquarters. I replaced the missing knobs with the generic brown 30's knobs from Antique electric supply. Not ideal, but they will do until I find the real ones. The cabinet came out pretty good overall, this was my first "real" cabinet restoration. Luckily there was no loose veneer, just pieces missing. I have never had good luck with fixing rippled veneer. Here's some pictures after the wax polishing and the new grille cloth. Didn't come out too bad... |
| Chassis
restoration involves finding the missing speaker to start.. a 12" Alnico.
A reader contacted me and I purchase the replacement speaker from him.
I removed the large "Beam-a-Scope" loop antenna from the cabinet for a
continuity check and to re-staple the cardboard cover.
After all of the tubes were gathered, (they were all missing...) I began to check the power transformer and replace all wax capacitors and measured the resistors. I also looked for any signs of overheating and burns.
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