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For about 2 months, this was how you got to the sliding glass doors on
the patio - you had to cross the board 'bridge'!
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To start the plumbing in the basement, first we had to cut a hole in the
basement wall. So, we made 2 templates out of 3/4" plywood, and cut
holes for all the pipe. The hole we cut into the basement was 38" x
38"!
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Then we rented a concrete cutting chainsaw from the local rental center.
Amazing the things they rent out! We marked off the hole, hung tarps
in the basement, and started cutting.
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Here's the view from the basement. Note that the saw runs wet -
and the spray of wet concrete slurry went everywhere! Thank goodness
for tarps!
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The saw was heavy, so Mike and Rocco took turns. You would think
that when you got the hole cut, you would be done! Not true! Now
you have a big loose chunk of cement in the hole - weighing several hundred
pounds - it won't just fall out on it's own.
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'One problem they had was getting the bead filters into the basement -
as they wouldn't fit through the narrow basement doors. But - they had
a HUGE hole - so they just stuffed the filters through the hole!'
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Mike and Rocco Jackhammered the lose chunk out. Not too hard if
it's done the way it's intended - vertically with the weight of the hammer
doing the work! Turns out it's MUCH harder horizontally! Poor
Mike trashed the nail on his little finger - the only accident in this pond
construction! (It healed perfectly - but he doesn't like Jackhammers!)
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Once the hole was cleaned, we put the templates on either side, and
passed some rigid PVC through. 40+ pipes! It was designed so
that the only pipes in the frost zone were ones that would be turned off for
the winter. All the rest are well protected.
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Then, we filled the area around the pipes inside the templates with
concrete. We actually made the basement wall another 8" thicker than
it was, and connected the old concrete to the new concrete with some
leftover rebar. While the concrete was being poured, a vibrator was
used to make sure there were no air holes!
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Then we started connecting the pipes! What fun - trying to figure
out which line ran to where! We marked them, but some were still a
mystery! Karen created a final map of the pipes, and keeps a copy in
the computer and pond files for reference.
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We started working from the bottom up. The whole area with the
pipe was insulated with several thicknesses of the special driveway
insulation. As the pipes were connected and tested, we filled that row
with screenings (a mix of stone dust and very small rock).
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We finished connecting all the pipes outside, wrapped the top with more
insulation, and completed the screenings. Finally - we could walk
across this area without a board bridge! And - the screenings made an
excellent base for the patio!
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