Lasers

  I have been fascinated by lasers ever since I built a Helium Neon laser back in the 60's. I was a TV repairman at that time, and one of my customers worked at a local laser manufacturer. To my delight, he had some YAG laser rods which we traded for a service call. I made a small YAG laser which could burn carbon paper. I also built a large nitrogen laser for a scientist friend. During the Holidays, or on a foggy night at my home is usually the time I crank up my laser light show, (Christmas bells). The lasers are an Argon Ion Blue Green, and a Red Helium Neon. The beam table directs the beams through two blanking galvanometer driven mirrors  to the high speed X and Y galvanometers that steer the beam to produce animated scenes, that I project onto a rear projection screen near the road.

I wanted to bring my light show with me, so I made a handheld laser projector. A fully functional editor and control panel allows drawing the image with the joystick, with adjustable resolution, and saving up to 8 images. The images play back with adjustable speed and the image size can be zoomed larger or smaller. The mirrors were pulled from a surplus laser disk player, and were speeded up by using an IR led and IR photo detector for optical feedback.

 

  The most complex laser system that I have designed and built is this dual 125Watt CO2 laser welding machine. The two computer controlled lasers make two hermetic welds to fuse two layers of Hastaloy stainless steel foil that is only .001" thick together into a flat tube. The same machine helium leak test the welds, and has a separate station to weld  the bottom of the  stainless flat tube. The system is controlled by a computer running a National Instruments Labview based program with analog I/O, digital I/O, and data logging capabilities.

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 Contact me: genesis1@snet.net